Skip to content
Visual FactoriesProduction monitoring
Case studies

What changed once the machines started reporting

Deployments from manufacturers who connected existing equipment and began measuring machine state, downtime and true capacity.

Case studies

Deployments on real production floors.

Published case studies from Visual Factories customers, available as downloads.

FISA

Discrete manufacturing, Peru

Challenge
Production follow-up relied on manual reporting, so weak links in the line were only visible after the fact.
Solution
Machines were connected to Visual Factories for continuous activity capture and real-time production visibility.
Outcome
The team can now identify weak links in production as they happen and act on them to increase productivity.
Download the FISA case study(PDF)

Guhring

Cutting tool manufacturing

Challenge
Understanding true machine utilisation across a mixed fleet without adding manual data entry for operators.
Solution
Visual Factories connected existing equipment and presented machine activity per line, machine and product.
Outcome
See the published case study for the full account of the deployment and results.
Download the Guhring case study(PDF)
Customer outcomes

What changes once the machines report for themselves.

The shift from manual reporting to automatic collection changes the working day for every role on the floor.

  1. 01

    Losses caught inside the shift

    Stops and slowdowns surface as they happen, so a supervisor can act while the shift can still be recovered.

  2. 02

    Reporting without paperwork

    Production counts arrive from the machine itself, removing the manual tally sheets and the transcription behind them.

  3. 03

    A shared set of numbers

    Floor displays, supervisor reports and management summaries all read from the same collected machine activity.

  4. 04

    Targets that hold up

    Actual cycle times and downtime patterns give planners a realistic basis for the targets they set.

Testimonials

In the words of the people running the floor.

Visual Factories simplicity and compatibility enabled us to connect all our machines on our own, and start monitor & analyze our performance in a matter of days.
John Medley · Head of Engineering & Maintenance · Eissmann Automotive · Pell City, Alabama
We wanted a more trustworthy and real-time method to follow up on a production in our plant. With the Visual Factories solution, we are now able to identify weak links in our production which allows us to solve problems and increase productivity.
Elihai Radzinsk · Director · FISA Peru · Peru
VF is the best investment I did in my 25 years in manufacturing.
Tracy Breeding · Plant Director · Eissmann Automotive · Pell City, Alabama
Spent the afternoon with my team at FabTech. One of the biggest issues I see across suppliers is inability to address O.E.E. To get the data in a factory is pretty challenging unless you have expensive software, and even using the data to drive out waste is tough. Visual Factories has got it figured out. Blown away by the no nonsense solution. Aerospace friends, look these guys up.
Joseph Risse · Manager, Supplier Performance · UTC Aerospace
We were amazed by Visual Factories… from saying 'Yes' to a working POC in <1 week!
Paul Race · Plant Manager & Head of Digital Transformation